Tech: Zinc Yellow [ASTM B633]

Zinc Yellow [ASTM B633]


Zinc Yellow refers to a specific type of chromate conversion coating applied to steel or aluminum and its alloys. Zinc Yellow plating, as specified by ASTM B633, is commonly used for several reasons:


  • Corrosion Resistance: The yellow chromate conversion coating enhances the corrosion resistance of the zinc plating, making it suitable for harsh environments, including marine and outdoor applications.
  • Durability: This type of plating provides a durable finish that can withstand wear and tear, extending the lifespan of the coated parts.
  • Aesthetic Appeal: The yellow chromate gives the metal a distinctive, iridescent appearance, which can be desirable for certain applications where appearance matters.
  • Cost-Effectiveness: Compared to other types of corrosion-resistant coatings, Zinc Yellow plating is relatively cost-effective, providing good protection at a reasonable price.
  • Versatility: It can be used on a variety of metal components, making it a preferred and versatile choice for different industries, including automotive, construction, and industrial settings.



Let’s dive into the details:


               Purpose:

                               Corrosion Protection: Zinc yellow coatings enhance the material’s resistance to corrosion.

                               Adhesion Promotion: They act as an adhesion promoter for paint or adhesive bonding.

                               Conductivity: These coatings exhibit low electrical resistance.

                               Appearance: The color is typically a bright yellow with an iridescent look.


               ASTM B633 Classifications:

                               Type I: Zinc, as plated (no chromate). It remains in its natural state.

                               Type II: Zinc with a yellow hexavalent chromate coating.

                               Type III: Zinc with a colorless trivalent chromate coating (standard clear).

                               Type V: Zinc with a colorless trivalent passivate (high corrosion clear).

                               Type VI: Zinc with a yellow trivalent passivate.


Minimum Plating Thickness: Thickness varies based on the severity of the environment the parts will operate in (ranging from mild to very severe).


RoHS Compliance:

Trivalent finishes (like the “clear” trivalent chromate) are RoHS compliant.

Hexavalent chromate finishes (like “yellow”) are not RoHS compliant due to restricted substances.

Remember, zinc yellow coatings strike a balance between protection and aesthetics.



Yellow zinc chromate coated parts
Yellow chromate zinc plating
Zinc chromate “yellow zinc” on these locomotive parts provides durable corrosion resistance.
Yellow Zinc
Industrial components in a yellow zinc finish.